Product features
Sandwich Panel for Standard & Qualified Cleanroom
Professional & High-quality Choice
Glass magnesium sandwich panel
Various panel thickness available
Single/double side stainless or galvanized steel optional
Rockwool sandwich panel
PU sandwich panel
Sandwich Panel for Standard & Qualified Cleanroom
Professional & High-quality Choice
Double-sided galvanized steel sheets on the surface with coating
Completely flush-mount together with covings to
avoid dusts accumulation
Thickness 50mm, 75mm, 100mm available
Fire and moisture resistant, safe and stable
Support custom and provide turnkey solutions
Simple installation, dust proof and easy to clean
Specification
| Product | Glass Magnesium | Rock Wool | PU | |||
| Hand-made | Machine-made | Hand-made | Machine-made | Hand-made | Machine-made | |
| Width | 980mm/1180mm ( 300mm~1180mm, custom ) | 1150mm | 980mm/1180mm ( 300mm~1180mm, custom ) | 1150mm | 980mm/1180mm ( 300mm~1180mm, custom ) | 1150mm |
| Thickness | 50mm, 75mm, 100mm | 50mm, 75mm, 100mm | 50mm, 75mm, 100mm | |||
| Metal Thickness | 0.426mm/0.476mm/0.5mm/0.6mm/custom | |||||
| Metal Material | PPGI/SS304 | |||||
| Infill | Glass Magnesium | Glass Magnesium | Rock Wool | Rock Wool | PU | PU |
| Weight | 20-24kg/m2(50mm thick panel) | 19-21kg/m2(50mm thick panel) | 9-11kg/m2 (50mm thick panel) | 8-10kg/m2(50mm thick panel) | 8-10kg/m2(50mm thick panel) | 7-9kg/m2(50mm thick panel) |
| Loading Capacity | 150-200kg/m2(50mm thick panel) | 140-180kg/m2(50mm thick panel) | 60-80kg/m2 (50mm thick panel) | 50-75kg/m2(50mm thick panel) | 50-60kg/m2(50mm thick panel) | 45-55kg/m2(50mm thick panel) |
| Connection | Aluminum | Insert-in | Aluminum | Insert-in | Aluminum | Insert-in |
| Color | RAL9001/RAL9002/Custom | |||||
Gallery
Rockwool sandwich panel for cleanroom
Glass magnesium panel for cleanroom
PU sandwich panel for cleanroom
SS304 sheet sandwich panel for cleanroom
Cleanroom sandwich panel connection 1
Cleanroom sandwich panel connection 2
Machine-made PU sandwich panel
Machine-made glass magnesium sandwich panel
Machine-made rockwool sandwich panel
Sandwich panel for hospitals
Sandwich panel for ISO 6 cleanroom
Sandwich panel for ISO 7 cleanroom
Sandwich panel for medical cleanroom
Sandwich panel for operating theatre
Sandwich panel production 1
Sandwich panel production 2
Sandwich panel production line
Sandwich panel production machine
Sandwich panels for bio-medical labs
Sandwich panels for pharmaceutical cleanroom 1
Sandwich panels for pharmaceutical cleanroom 2
Sandwich panels for semi-conductor cleanroom
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Frequently Asked Questions
1.Composition of cleanroom wall panels：
Cleanroom wall panels are designed to meet the process requirements of cleanrooms. It is generally composed of three parts: surface material, core material and connecting material. The wall surface must meet the requirements of being smooth, dust-free and easy to clean, and the material must be wear-resistant and anti-static. The surface material refers to the surface decoration material seen from the inside of the cleanroom and isolated from the external environment. Commonly used ones include sandwich panel, aluminum alloy panel, stainless steel panel, etc. The core material refers to the infill between the surface materials. Commonly used ones include rock wool, polyurethane, glass magnesium, etc. The connection materials mainly include aluminum alloy profiles, screws, expansion tubes, expansion screws, bolts, etc.
2.What are the performance of the cleanroom panels?
The properties that cleanroom wall panels generally need to have include anti-static, corrosion resistance, environmental protection, easy cleaning, sound insulation, etc.:
(1) Antistatic properties
Cleanroom wall panels are usually made of PVC or PP materials, which have good conductivity and can effectively avoid the generation of static electricity and prevent the deposition of dust and microorganisms.This feature makes the wall panels particularly suitable for environments that require high cleanliness, such as medical, biopharmaceuticals and precision electronics.
(2) Corrosion resistance
The surface protective layer of the cleanroom wall panels has an anti-corrosion effect and can resist erosion by chemicals such as acids and alkalis. For example, the medical clean panel uses asbestos-free calcium silicate panel as the substrate, with a UV paint coating on the surface. It has good resistance to acid and alkali erosion and can resist erosion by organic solvents, disinfectants and other substances.
(3) Environmental performance
Cleanroom wall panels are usually made of PVC or PP materials, which do not contain heavy metals and other harmful substances, making them non-toxic and odorless, and meet environmental protection requirement. For example, medical clean panels are made of asbestos-free calcium silicate panels, which are non-toxic and harmless and can effectively reduce indoor pollution and bacterial growth.
(4) Easy cleaning property
The surface of the cleanroom wall panels is smooth and flat, does not stick to dust and is easy to clean. For example, the surface of the medical clean panel is smooth and rigid, germicidal and not easily stained, very easy to clean and maintain.
(5) Sound insulation property
Cleanroom wall panels have good sound insulation performance and can provide a more comfortable indoor environment. For example, medical cleanroom panels can still maintain their beauty and practicality in a humid environment and have good moisture and mildew resistance.
(6) Other properties
Cleanroom wall panels also have the characteristics of fire resistance, antibacterial and good durability. For example, medical cleanroom panels meet the A1 fireproof material standard requirements and can effectively prevent the spread of fire; the surface UV coating layer is dense and non-porous, and has excellent waterproof and moisture-proof capabilities.
3.How many types of cleanroom panels calssified by production process?
Cleanroom wall panels, also known as purification panels, are usually made of sandwich panels and stainless steel panels as surface materials, and rock wool, aluminum honeycomb, paper honeycomb, glass magnesium panels, etc. as core materials.
According to the manufacturing process, cleanroom wall panels are divided into handmade purification sandwich panels and machine-made purification sandwich panels.
（1）Machine-made panel: It is produced through machine assembly lines and uses advanced machinery and equipment to complete the entire production process. It has the characteristics of high surface flatness, uniform color and texture, good sound insulation and heat insulation properties, and high strength and durability. Such panels are suitable for places with high requirements for sound insulation and heat insulation performance. Common application industries include:
♦ Electronic manufacturing
♦ Biopharmaceuticals
♦ Food processing
（2）Handmade panel: The base material and composite material are stacked layer by layer by manual operation. The manufacturing process is relatively cumbersome and inefficient, and it relies more on the skilled craftsmanship and manual operation of craftsmen. It has the characteristics of good sealing, high strength and durability, beautiful appearance, and flexible customization. The following are several common applications of handmade panels:
♦ Laboratory environment
♦ Medical Industry
♦ Electronic manufacturing field
♦ Food processing
♦ Pharmaceutical industries
♦ Construction and renovation industry
4.How many types of cleanroom wall panels according to the different materials.
1. Aluminum cleanroom wall panels
2. Stainless steel cleanroom wall panels
3. Rockwool cleanroom wall panels
4. Glass magnesium cleanroom wall panels
5. Aluminum honeycomb cleanroom wall panels
6. Polyurethane cleanroom wall panels
7. Silica cleanroom wall panels
8. Antistatic cleanroom wall panels
5.What factors should be considered in the customized cleanroom panel solution?
Cleanrooms is a production environment with a high demand for air cleanliness, thus the selection and customization of panels are of great significance. Here is the common customization solution. Read more details: https://www.airkeyx.com/about/detail/cleanroom-panel-customization-solutions-and-construction-steps
6.Cleanroom wall panel specific construction steps
For the construction of cleanroom wall panels, detailed construction plans and safety measures should be prepared in advance. Such as preparatory work before construction, specific construction steps, construction precautions and maintenance after construction, to ensure the quality and safety of construction. Learn more details:https://www.airkeyx.com/about/detail/cleanroom-panel-customization-solutions-and-construction-steps
